We keep industry moving — measurable, safe, fast.

Case studies: compressor overhauls, valve repairs, staffing wins with clear downtime savings.

Download full case PDFs Emergency? Call +27 72 552 0240 now.

Downtime cut — <50% (compressor overhaul)

Average response — same day

Safety compliance — JSA/JHA enforced

windfarm skyline and compressor silhouette — Windfarm skyline & compressor silhouette — dusk overview

Proof in the field

Time-and-motion evidence from site: photographic proof, measured outcomes and downloadable case files.

Time & Motion

Compressor overhaul — downtime halved

Comprehensive screw compressor overhaul with onsite machining and expedited parts handling. Case PDF available.

Case PDF available

valve repair — technician hands adjusting

Time & Motion

Valve repair — FMCG

Valve servicing with JSA/JHA-verified safety checks and QA sign-off. Case PDF available.

Case PDF available

Time & Motion

Rapid Staffing — Mining

Supplied engineers and fitters rapidly to meet urgent production needs. Request similar scope.

Request staffing

Half-time Compressor Overhaul — Manufacturing Plant

Measured outcome: Planned downtime: 72h → Delivered: 32h

Scope & Approach

Full screw compressor teardown and inspection
On-site machining for shaft and coupling repairs
Planned JSA/JHA for lockout, lifting and hot works
Spare parts logistics and rapid reassembly

Outcome: Downtime reduced by over 50% through parallel tasking, pre-staged spares and experienced crew rotation.

Download PDF — compressor overhaul

Valve Repair — FMCG

Safety-first valve servicing, JSA/JHA on-site documentation and functional testing with traceable QA.

View PDF

Rapid Staffing — Mining

Supplied 12 fitters within 48 hours with full PPE, competency checks and JSA/JHA briefings.

Request staffing

Testimonials & Safety Proofs

All projects include documented JSA/JHA — samples available for download.

“MAAL EMPIRE completed our compressor overhaul in less than half the planned downtime — onsite, safe and on budget.”
— Plant Manager, Manufacturing

“Skilled technicians arrived ready to work; valve repairs and safety checks were thorough and compliant with our JSA/JHA requirements.”
— Maintenance Supervisor, FMCG

“They supplied qualified engineers and fitters quickly during a labour shortage and kept production running.”
— Operations Lead, Mining

Download JSA/JHA templates

Download case files & procedures

Select assets below and provide your email to receive PDFs. For urgent issues call +27 72 552 0240.

Compressor service procedure (PDF)
Valve service procedure (PDF)
Plant maintenance checklist
JSA & JHA templates
Case study PDFs (Compressor, Valve, Staffing)

Request a similar scope

Short scope enquiry — upload drawings or photos to speed quoting. We respond during business hours; emergency line is immediate.